Screening & Cleaning — Precision Separation for Feed, Grain & Bulk Processing
Our screening and cleaning systems deliver precise separation, grading, and impurity removal for grains, pellets, powders and bulk materials in feed mills and processing plants. Engineered for high efficiency, low maintenance, and consistent performance, they ensure product quality and process reliability across your production line.
Why Choose BIG WIN Screening & Cleaning
Engineered for high-precision separation, impurity removal, and consistent product quality in demanding feed and grain environments.
Advanced mesh technology and precise vibration control ensure accurate particle separation and grading.
Optimized designs achieve 99%+ efficiency rates with minimal energy consumption and maximum throughput.
Durable construction, easy-access components, and self-cleaning features minimize downtime and maintenance costs.
Handle grains, pellets, powders, and various bulk materials with customizable screening parameters.
Enclosed designs with aspiration ports ensure clean, safe operation and compliance with environmental standards.
Modular designs fit seamlessly into existing lines with PLC controls and multiple configuration options.
Our Screening & Cleaning Product Line
A complete range of vibrating screens, rotary graders, and distribution screeners for every stage of material processing.
Vibrating Screen
High-efficiency vibrating screen for precise particle separation and impurity removal. Capacity: 1-50 t/h; Screen area: 0.5-10 m²; Mesh size: 0.1-10mm; Power: 0.75-5.5kW; Vibration frequency: 800-1500 rpm; Efficiency: ≥95%.
SFJH Series Rotary Grading Screener
Rotary grading screener for precise particle classification and separation. Capacity: 5-100 t/h; Screen diameter: 800-2000mm; Mesh layers: 1-3; Power: 1.5-7.5kW; Efficiency: ≥98%; Suitable for grains, pellets, and powders.
SCQZ Series Conical Feed Distribution Screener
Conical screener for even feed distribution and precise screening. Capacity: 2-20 t/h; Screen diameter: 600-1500mm; Power: 0.75-3kW; Features: Uniform distribution, low noise, easy maintenance; Efficiency: ≥96%.
SCQY Series Cylinder Pre Screening Machine
Cylinder pre-screening machine for initial impurity removal and material preparation. Capacity: 3-30 t/h; Screen diameter: 500-1200mm; Power: 1.1-4kW; Features: High throughput, robust construction, easy cleaning; Efficiency: ≥95%.
JVI Vibratory Classifying Screens
Advanced vibratory classifying screens for precise particle separation and grading. Capacity: 2-50 t/h; Screen area: 1-12 m²; Mesh size: 0.1-8mm; Power: 1.5-7.5kW; Features: High precision, adjustable amplitude, multi-layer screening; Efficiency: ≥99%.
Screening & Cleaning Selection & Price Estimator
Input capacity, material type, and screening requirements to recommend the ideal product, specs, and price band.
Product Comparison & Selection Guide
Compare key models side-by-side and follow our step-by-step guide to select the right screening solution for your needs.
Determine your required throughput (t/h) and material type (grains, pellets, powders). Low-volume (≤20 t/h)? Opt for Vibrating Screen or SCQZ. High-volume (≥50 t/h)? Choose SFJH or JVI.
Define particle size range and screening type. Pre-screening? SCQY. Grading? SFJH. Fine classification? JVI. Multi-layer? SFJH or JVI.
High efficiency (≥98%)? SFJH or JVI. Even distribution? SCQZ. Dust control? All models with enclosures. Factor in maintenance, power efficiency, and integration (PLC-ready).
Run our tool above for instant recs. For complex setups, share material samples and requirements—we’ll customize and quote.
Key Product Comparison
| Feature | Vibrating Screen | SFJH Rotary Grading | SCQZ Conical | SCQY Cylinder | JVI Vibratory |
|---|---|---|---|---|---|
| Best For | General particle separation | Precise grading & classification | Even distribution & screening | Pre-screening & impurity removal | Fine classification & high precision |
| Capacity (t/h) | 1–50 | 5–100 | 2–20 | 3–30 | 2–50 |
| Screen Area/Layers | 0.5–10 m² | 1–3 layers | 600–1500mm dia | 500–1200mm dia | 1–12 m², 1–3 layers |
| Particle Size (mm) | 0.1–10 | 0.2–8 | 0.5–6 | 1–10 | 0.1–8 |
| Power (kW) | 0.75–5.5 | 1.5–7.5 | 0.75–3 | 1.1–4 | 1.5–7.5 |
| Efficiency (%) | ≥95 | ≥98 | ≥96 | ≥95 | ≥99 |
| Unique Features | Versatile, cost-effective | High precision, multi-layer | Uniform distribution, low noise | Robust, easy cleaning | Adjustable amplitude, high precision |
| Indicative Price Band | [USD 3,000–8,000] | [USD 8,000–20,000] | [USD 4,000–10,000] | [USD 5,000–12,000] | [USD 10,000–25,000] |
*Prices ex works, vary by config. Use the estimator for personalized recs.
Integrated Screening and Cleaning System Layout for a Feed Processing Plant
Combines pre-screening, grading, and fine classification systems to ensure product quality, remove impurities, and optimize process efficiency for 8-10 t/h capacity.
Quality Focus: Integrates pre-screening (SCQY), grading (SFJH), and fine classification (JVI) systems to remove impurities, ensure consistent particle size, and optimize product quality for 8-10 t/h capacity. Hybrid Integration: Combines SCQY Cylinder for initial impurity removal, SFJH Rotary for precise grading, and JVI Vibratory for fine classification—suitable for grain, pellet, and powder handling. Scalability: Modular design with 20-30% extra capacity for expansion; PLC-controlled for automated operation. Safety & Hygiene: Enclosed designs with dust extraction ports; complies with food safety standards.
Core Layout Components
Positioned at plant entry. Use SCQY Cylinder Pre Screening Machine (3-30 t/h) for initial impurity removal and oversized particle separation. Magnetic separator for metal removal.
SFJH Series Rotary Grading Screener (5-100 t/h) for precise particle classification. Multiple screen layers for different particle sizes. Integrated with aspiration system for dust control.
JVI Vibratory Classifying Screens (2-50 t/h) for high-precision separation of fine particles. Adjustable amplitude and frequency for optimal performance with different materials.
SCQZ Series Conical Feed Distribution Screener (2-20 t/h) for even distribution to multiple processing lines. Integrated sampling ports for quality control.
Centralized dust extraction system with cyclone separators and bag filters. Negative pressure design to contain dust and ensure clean operation.
Visual Flow Diagram
Illustrates material flow from reception to final product in an integrated 8-10 t/h screening plant.
Layout Components Table
| Zone | Key Equipment | Capacity (t/h) | Screen Size | Power (kW) | Notes |
|---|---|---|---|---|---|
| Reception | SCQY Cylinder Pre Screening | 3-30 | 1-10mm | 1.1-4 | Initial impurity removal |
| Primary | SFJH Rotary Grading Screener | 5-100 | 0.2-8mm | 1.5-7.5 | Multi-layer grading |
| Fine | JVI Vibratory Classifying | 2-50 | 0.1-8mm | 1.5-7.5 | High precision |
| Distribution | SCQZ Conical Distribution | 2-20 | 0.5-6mm | 0.75-3 | Even distribution |
| Environmental | Dust Extraction System | N/A | N/A | 5.5-11 | Centralized control |
Fits 30m×15m×8m workshop; supports grain, pellet, and powder processing with optimal quality control.
Detailed Cost Estimation for 8-10 t/h Integrated Screening System
Comprehensive 2025 pricing for core screening setup, including equipment, installation, and ROI projections. Ex-works; full plant $80,000–$150,000.
Total Estimated Investment: $60,000–$120,000 USD (ex-works, 2025 pricing) for a core integrated screening system, including key equipment like SCQY Pre Screening, SFJH Rotary Grading, JVI Vibratory, and SCQZ Distribution. This covers 70-80% of screening/cleaning costs in an 8-10 t/h plant; full plant setup ranges $80,000–$150,000. Breakdown Priority: Equipment dominates (60-70%), followed by installation (15-20%) and auxiliaries (10-15%). Influencing Factors: Capacity (8-10 t/h), material type (grain/powder), and precision requirements. ROI Outlook: Payback in 1-2 years via improved product quality and reduced waste; quality improvements ~$10,000/year.
Equipment Cost Breakdown
| Equipment | Core Role in System | Capacity Range (t/h) | Screen Size | Power (kW) | 2025 Price Range (USD) | Key Influences on Cost | Example Supplier |
|---|---|---|---|---|---|---|---|
| Vibrating Screen | General particle separation | 1–50 | 0.1–10mm | 0.75–5.5 | $3,000–$8,000 | Screen area (+$500/m²); mesh type (+20%) | Linway Intl. |
| SFJH Rotary Grading Screener | Precise grading & classification | 5–100 | 0.2–8mm | 1.5–7.5 | $8,000–$20,000 | Layers (+$2,000 each); diameter (+15%) | Richi Machinery |
| SCQZ Conical Distribution Screener | Even distribution & screening | 2–20 | 0.5–6mm | 0.75–3 | $4,000–$10,000 | Diameter (+$1,000); outlets (+$200 each) | FDSP |
| SCQY Cylinder Pre Screening | Initial impurity removal | 3–30 | 1–10mm | 1.1–4 | $5,000–$12,000 | Diameter (+$800); robust construction (+10%) | Henan suppliers |
| JVI Vibratory Classifying Screens | Fine classification & high precision | 2–50 | 0.1–8mm | 1.5–7.5 | $10,000–$25,000 | Precision (+30%); amplitude control (+15%) | JVI LLC |
| Dust Extraction System (Optional) | Environmental control | N/A | N/A | 5.5–11 | $8,000–$15,000 | Capacity (+20%); filtration (+25%) | Camfil |
Core System Subtotal: $30,000–$75,000. Scaling: +20% for 10 t/h; -15% for basic configs without extras.
$10,000–$20,000 (foundations $3,000–$6,000; wiring/PLC $4,000–$8,000; labor 3-4 weeks at $1,500/week). Modular design saves 15% vs. custom.
$5,000–$10,000 (dust extraction $3,000; sensors/alarms $2,000; spares $1,000). Automated controls add $3,000 but boost efficiency 25%.
$3,000–$6,000 (container freight $2,000; 5-10% tariffs). Source from China for 20-30% savings vs. EU/US brands.
At 8-10 t/h (20,000 tons/year), quality improvements worth $100,000–$150,000. Payback via reduced waste & premium product pricing. Savings Tips: Bulk sourcing 15-25%; energy-efficient motors $2,000 offset (1-year ROI).
Full Plant: $80,000–$150,000. Optimization: Bulk Alibaba/Richi for 15-25% discounts; quality improvements for $10,000–$20,000/year. Risks: 10-15% buffer for overruns; volatility in stainless steel (+5%).
Technical Specifications (Typical)
Detailed specs for our screening and cleaning range, including dimensions, capacities and features. Customize based on your project.
| Product | Capacity (t/h) | Screen Size/Area | Power (kW) | Particle Size (mm) | Efficiency (%) | Key Features |
|---|---|---|---|---|---|---|
| Vibrating Screen | 1–50 | 0.5–10 m² | 0.75–5.5 | 0.1–10 | ≥95 | Versatile, cost-effective, easy maintenance |
| SFJH Series Rotary Grading Screener | 5–100 | 800–2000mm dia, 1–3 layers | 1.5–7.5 | 0.2–8 | ≥98 | High precision, multi-layer, uniform grading |
| SCQZ Series Conical Feed Distribution Screener | 2–20 | 600–1500mm dia | 0.75–3 | 0.5–6 | ≥96 | Uniform distribution, low noise, conical design |
| SCQY Series Cylinder Pre Screening Machine | 3–30 | 500–1200mm dia | 1.1–4 | 1–10 | ≥95 | Robust construction, easy cleaning, pre-screening |
| JVI Vibratory Classifying Screens | 2–50 | 1–12 m², 1–3 layers | 1.5–7.5 | 0.1–8 | ≥99 | High precision, adjustable amplitude, fine classification |
*Specs vary by model variant and configuration. Efficiencies based on typical materials and operating conditions. We optimize for your specific requirements.
Case Snapshots
Real-world applications in feed and grain facilities.
- SFJH Rotary Grading + JVI Vibratory for 50 t/h flow
- Precise particle classification and quality control
- Integrated with aspiration system for dust control
- SCQY Pre Screening + Vibrating Screen for multi-stage cleaning
- Impurity removal and consistent particle size
- Improved product quality and reduced waste
- JVI Vibratory + SCQZ Distribution for flour lines
- Fine classification and even distribution
- High efficiency and consistent product quality
Request a Screening & Cleaning Proposal & Price
Tell us your capacity, material and screening requirements. We’ll recommend products, design the system and quote precisely.