Raw Material Pellet Expander — Better Conditioning Before the Pellet Mill
Raw material pellet expander installed before the pellet mill. High-temperature short-time treatment improves starch gelatinisation, kills pathogens, raises PDI and reduces fines in demanding feed recipes.
Why Raw Material Pellet Expander
Expanding upstream of the pellet mill improves conditioning, PDI and throughput on difficult diets.
Improved starch gelatinisation and fibre softening lift PDI and reduce fines.
High-temperature short-time treatment helps reduce salmonella and other pathogens.
Pellet mill works on pre-expanded meal, often allowing higher throughput.
Adjustable cone / resistance and steam addition for different recipes.
Heavy-duty wear parts for abrasive raw materials and 24/7 operation.
Can be fitted into existing conditioner–pellet mill lines with limited changes.
Expander Sizing & Motor Power Estimator
Enter throughput and specific energy to estimate required expander motor power, a recommended frame size and an indicative price band.
Technical Specifications
Replace bracketed values with your exact data.
| Model | Main motor | Typical capacity | PDI gain | Steam demand | Application | Materials |
|---|---|---|---|---|---|---|
| RPE-200 | [55–90 kW] | [3–10 t/h] | [+2–4 pts] | [8–12 kg/t] | Poultry & pig feed | CS / SS304 contact |
| RPE-300 | [90–132 kW] | [8–18 t/h] | [+3–5 pts] | [10–14 kg/t] | High capacity feed mills | CS / SS304 contact |
| RPE-400 | [132–200 kW] | [15–30 t/h] | [+3–6 pts] | [10–16 kg/t] | Difficult formulas, by-products | CS / SS304 contact |
Options: stainless steel contact parts, automatic cone adjustment, discharge valve, integration with existing conditioners and pellet mills.
Case Snapshots
Recent expander installations. Results vary by formulation and operational discipline.
- RPE-300 before existing pellet mill
- PDI +3–4 pts, fines reduced
- Pellet mill load reduced at same tonnage
- RPE-400 on tough by-product mix
- Better pellet quality and throughput
- Improved conditioner performance
- RPE-200 added to existing line
- Higher temperature, better hygiene
- Minimal change to building layout
Request a Raw Material Pellet Expander Quote
Tell us your formulas, capacity and pellet quality targets. We’ll size the expander, estimate PDI gain and send you a quotation.