Grinding & Crushing — Efficient Size Reduction for Feed, Grain & Bulk Processing
Our grinding and crushing systems deliver uniform particle size reduction for grains, powders, and bulk materials in feed mills and grain plants. Engineered for high efficiency, durability, and low energy use, they ensure optimal digestibility and mixing with minimal fines and heat.
Why Choose BIG WIN Grinding & Crushing
Engineered for uniform grinding, high throughput, and minimal maintenance in demanding feed environments.
Precision hammers and screens achieve 1-3mm fineness with ≤8% CV for better digestibility.
Handles grains, oilseeds, herbs, and fibrous materials up to 20 t/h with adjustable speeds.
Reversible rotors, quick-change screens, and vibration dampers extend life to 5000+ hours.
Negative pressure systems and sealed designs minimize emissions for safe, compliant operation.
PLC controls, variable frequency drives, and modular frames fit seamlessly into lines.
Optimized airflow and low-resistance designs reduce power by 15-20% per ton.
Our Grinding & Crushing Product Line
A complete range of hammer mills, pulverizers, and crushers for precise size reduction.
Ultrafine Feed Pulverizer
High-speed pulverizer for superfine grinding of feeds. Rotor dia: 800mm; Capacity: 1-5 t/h; Fineness: 60-120 mesh; Power: 55-75kW; Temp: ≤80°C; Features: Air classification, low heat.
SFSP66 Series Hammer Mill
Versatile hammer mill for grain crushing. Rotor dia: 660mm; Capacity: 3-10 t/h; Screen: 1.2-3mm; Power: 37-55kW; Temp: ≤80°C; Features: Reversible rotor, magnetic separator.
SFSP63 Series Feeding Crusher Machine
Integrated crusher for feed materials. Rotor dia: 630mm; Capacity: 2-8 t/h; Fineness: 1-4mm; Power: 30-45kW; Temp: ≤80°C; Features: Auto-feed, dust control.
Hammer Mill Feed Grinder
Robust grinder for bulk feeds. Rotor dia: 500-800mm; Capacity: 5-20 t/h; Screen: 1.5-5mm; Power: 45-90kW; Temp: ≤80°C; Features: Vibration dampers, quick screens.
Grinding & Crushing Selection & Price Estimator
Input capacity, material type and fineness to recommend the ideal product, specs and price band.
Product Comparison & Selection Guide
Compare key models side-by-side and follow our step-by-step guide to select the right grinding solution for your needs.
Determine throughput (t/h) and type (e.g., grain vs. herbs). Low-volume (≤5 t/h)? Ultrafine Pulverizer. High-volume (≥10 t/h)? Hammer Mill Feed Grinder.
Specify mesh (20-120) and moisture (≤25%). Superfine (≥80 mesh)? Ultrafine Pulverizer. Moist materials? Hammer Mill Feed Grinder.
Need dust control or auto-feed? SFSP63 Crusher. Factor in temp (≤80°C), power efficiency, and integration (VFD-ready).
Run our tool above for instant recs. For complex setups, share samples—we’ll test and quote.
Key Product Comparison
| Feature | Ultrafine Pulverizer | SFSP66 Hammer Mill | SFSP63 Crusher | Hammer Mill Grinder |
|---|---|---|---|---|
| Best For | Superfine herb/powder grinding | Versatile grain crushing | Integrated feed crushing | Bulk high-volume grinding |
| Capacity (t/h) | 1–5 | 3–10 | 2–8 | 5–20 |
| Fineness (mesh) | 60–120 | 20–80 | 20–100 | 20–80 |
| Power (kW) | 55–75 | 37–55 | 30–45 | 45–90 |
| Key Dimensions | Rotor: 800mm | Rotor: 660mm; Screen: 1.2–3mm | Rotor: 630mm; Fineness: 1–4mm | Rotor: 500–800mm; Screen: 1.5–5mm |
| Temp (°C) | ≤80 | ≤80 | ≤80 | ≤80 |
| Unique Features | Air classification, low heat | Reversible rotor, magnetic sep. | Auto-feed, dust control | Vibration dampers, quick screens |
| Indicative Price Band | [USD 15,000–25,000] | [USD 10,000–18,000] | [USD 8,000–15,000] | [USD 12,000–20,000] |
*Prices ex works, vary by config. Use the estimator for personalized recs.
Hybrid Grinding and Crushing System Layout for a Feed Processing Plant
Integrates hammer mills, pulverizers, and crushers to achieve uniform 1-4mm particles for 8-10 t/h capacity, reducing energy by 15% and improving mix uniformity.
Efficiency Focus: Combines Ultrafine Pulverizer for fine herbs, SFSP66 Hammer Mill for grains, SFSP63 Crusher for integrated feed, and Hammer Mill Grinder for bulk—minimizing fines and heat for better pellet quality. Hybrid Integration: Pre-grinding zone with negative pressure to control dust; scalable for poultry/aquafeed. Scalability: Modular layout with 20% buffer space; PLC for auto-adjust fineness. Safety & Hygiene: Explosion-proof motors, ≥2m clearances; complies with ISO 22000.
Core Layout Components
Entry zone (15-20㎡). SFSP63 Crusher (2-8 t/h, auto-feed) for initial size reduction of grains/seeds to 4-6mm.
Central area (20-30㎡). SFSP66 Hammer Mill (3-10 t/h, reversible) for uniform 1-3mm grinding with magnetic removal.
Specialized zone (10-15㎡). Ultrafine Pulverizer (1-5 t/h, 60-120 mesh) for herbs/additives with air classification.
High-volume section. Hammer Mill Grinder (5-20 t/h) for oilseeds/bulk with vibration control.
Pneumatic transfer to mixers; dust collectors (5-10 m³/min) integrated.
Visual Flow Diagram
Illustrates material flow from intake to post-grinding in a hybrid 8-10 t/h feed plant.
Layout Components Table
| Zone | Key Equipment | Capacity (t/h) | Fineness (mesh) | Power (kW) | Notes |
|---|---|---|---|---|---|
| Preparation | SFSP63 Crusher | 2-8 | 20-100 | 30-45 | Auto-feed, dust control |
| Main | SFSP66 Hammer Mill | 3-10 | 20-80 | 37-55 | Reversible, magnetic |
| Fine | Ultrafine Pulverizer | 1-5 | 60-120 | 55-75 | Air classify, low heat |
| Bulk | Hammer Mill Grinder | 5-20 | 20-80 | 45-90 | Vibration dampers |
Fits 30m×15m×10m workshop; optimized for low fines in poultry feeds.
Detailed Cost Estimation for 8-10 t/h Hybrid System
Comprehensive 2025 pricing for core hybrid setup, including equipment, installation, and ROI projections. Ex-works; full plant $100,000–$250,000.
Total Estimated Investment: $80,000–$150,000 USD (ex-works, 2025 pricing) for core grinding system, covering 60-70% of processing costs in an 8-10 t/h plant. Breakdown Priority: Equipment (65%), installation (20%), auxiliaries (15%). Influencing Factors: Capacity, fineness, material (+10% for herbs). ROI Outlook: Payback in 1.5-2.5 years via 25% digestibility gains.
Equipment Cost Breakdown
| Equipment | Core Role in Hybrid | Capacity Range (t/h) | Fineness (mesh) | Power (kW) | 2025 Price Range (USD) | Key Influences on Cost | Example Supplier |
|---|---|---|---|---|---|---|---|
| Ultrafine Feed Pulverizer | Fine herb pulverizing | 1–5 | 60–120 | 55–75 | $15,000–$25,000 | Fineness (+$2,000 for 120 mesh); air system (+15%) | Richi Machinery |
| SFSP66 Series Hammer Mill | Grain crushing | 3–10 | 20–80 | 37–55 | $10,000–$18,000 | Capacity (+$1,500/t/h); reversible (+10%) | FDSP |
| SFSP63 Series Feeding Crusher | Integrated crushing | 2–8 | 20–100 | 30–45 | $8,000–$15,000 | Auto-feed (+$1,000); dust control (+10%) | Changzhou Farthest |
| Hammer Mill Feed Grinder | Bulk grinding | 5–20 | 20–80 | 45–90 | $12,000–$20,000 | Rotor size (+$2,000 for 800mm); dampers (+5%) | Linway Intl. |
Core Hybrid Subtotal: $45,000–$78,000. Scaling: +20% for 10 t/h; -15% for basic configs.
$10,000–$20,000 (foundations $4,000; wiring $3,000; labor 3-5 weeks).
$8,000–$15,000 (dust systems $5,000; screens/spares $2,000).
$4,000–$8,000 (freight $2,500; tariffs 5-10%).
At 8-10 t/h (20,000 tons/year), savings $50,000/year from efficiency. Tips: Bulk sourcing 20%; VFD for 10% energy cut.
Full Plant: $100,000–$250,000. Risks: 10% buffer; steel volatility (+5%).
Technical Specifications (Typical)
Detailed specs for our grinding and crushing range, including dimensions, capacities and features. Customize based on your project.
| Product | Capacity (t/h) | Fineness (mesh) | Power (kW) | Key Dimensions | Material Temp (°C) | Key Features |
|---|---|---|---|---|---|---|
| Ultrafine Feed Pulverizer | 1–5 | 60–120 | 55–75 | Rotor: 800mm | ≤80 | Air classification, low heat generation |
| SFSP66 Series Hammer Mill | 3–10 | 20–80 | 37–55 | Rotor: 660mm; Screen: 1.2–3mm | ≤80 | Reversible rotor, magnetic separator |
| SFSP63 Series Feeding Crusher | 2–8 | 20–100 | 30–45 | Rotor: 630mm | ≤80 | Auto-feed, dust control system |
| Hammer Mill Feed Grinder | 5–20 | 20–80 | 45–90 | Rotor: 500–800mm; Screen: 1.5–5mm | ≤80 | Vibration dampers, quick-change screens |
*Specs vary by model variant and configuration. Capacities based on typical materials (e.g., corn at 15% moisture). We optimize for your feed type and requirements.
Case Snapshots
Real-world applications in feed and grain facilities.
- SFSP66 Hammer Mill for 8 t/h corn grinding
- Uniform 2mm particles, low fines
- Integrated to pellet line
- Ultrafine Pulverizer for 3 t/h fine herbs
- 100 mesh with air cooling
- Reduced heat degradation
- Hammer Mill Grinder + SFSP63 for 12 t/h
- Auto-feed, dust-free
- High throughput, low maintenance
Request a Grinding & Crushing Proposal & Price
Tell us your capacity, material and fineness needs. We’ll recommend products, design the system and quote precisely.